Basic Steps For Repairing Rust Body Panels

Should you’re restoring a collector’s car, you’ll most certainly encounter rusted or closely broken physique panels. Typically you’ll be able to restore the broken panel, however different occasions you’re higher off changing it. There are a number of elements to think about when figuring out whether or not to restore or exchange a broken panel:

  • – Extent of harm
  • – Availability of substitute panels
  • – Price of substitute panels
  • – High quality of substitute panels
  • – Issue to restore vs. exchange

Whether or not you resolve to restore or exchange the panel, Eastwood has the merchandise you have to get the job accomplished proper. The truth is, even when substitute panels should not available, Eastwood has the instruments and gear so that you can fabricate your personal substitute panels. Just a few of the numerous useful merchandise for physique panel substitute we supply are: sheet metal kitscut-off toolsshrinker/stretchersmetal shearsweldersweld-thru primersbody fillersseam sealerspanel flangers and panel-holding systems.


Earlier than putting in a substitute physique panel, first maintain up the substitute panel and see how a lot it’ll exchange. If the broken panel suffers from rust, you have to be sure you reduce out all of the rust. If the substitute panel would exchange greater than is critical, trim the substitute panel to switch solely what is required, to be able to retain as a lot of the unique steel as potential. By doing this, you guarantee that you just’ll be capable of weld to good steel, must you ever must carry out this restore once more.Earlier than you start to chop out the broken panel, remember to make reference marks and take measurements. These will mean you can match up the substitute panel.


After getting your reference marks and measurements, reduce out the broken panel. Eastwood’s heavy-duty Air Saber Sawmetal shears, air nibbler, or pneumatic shears work nicely for slicing out the panel. In case you are changing a full panel, use our spot weld drill bits to drill out the spot welds. Eradicating the outdated panel is time-consuming and tedious, however to get the perfect outcomes, you’ll wish to take your time.


After getting fully reduce out the broken panel, trial-fit the substitute panel. Usually you’ll have to trim, bend, and hammer the substitute panel to get it to suit. Our giant number of body hammers and dollies work nice for massaging the panel’s match. Ensure to make use of your measurements and reference marks to correctly match the panel. Earlier than the panel is welded into place, take the chance to use Rust Encapsulator to these hard-to-reach areas. As soon as you’re proud of the panel’s match, use a panel-holding system, rivets, vise grips, or sheet steel screws to carry the panel in place. Earlier than you begin to weld, double-check the match and alignment.


As soon as you’re fully happy with the match, start to tack-weld the panel into place, making welds each few inches. Take your time, and soar between the welds to fill the gaps. You wish to just remember to don’t warmth up one space, or you may severely distort the steel. Our Anti-Heat Compound helps maintain warmth injury to a minimal.


After getting the panel fully welded-in, use a flap disc in your angle grinder and grind down the welds. Once more, watch out to not warmth up one space, or chances are you’ll distort the steel. After getting the welds floor down, wipe the panel down with PRE Painting Prep to take away any contaminants from the floor. Now you’ll be able to apply seam sealer to the seam, or you should use a physique filler to mix within the restore. After getting seam-sealed or blended the restore with filler, you’re able to prime and end the restore with paint or undercoating (relying on the restore).

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